Rollermill WBP

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Hall 4A / 4A-139

Product description

Exhibitor Profile

Floor Plan

WBP ROLLER MILL

-For coarse and fine grinding with frequent grinding gap changes
-Suitable for a wide range of hard materials from A to Z
-Throughput capacity up to 150 t/h*
-Feed grain size up to 350 mm*
-Target grain size from 0.1 mm*
-Grinding ratio 5:1, i.e. feed grain size approx. 50 mm, target grain size approx. 10 mm
-Roller diameter from 200 to 1000 mm
-Roller length from 100 to 1600 mm
-Motor power input 2 to 55 kW

Standard scope of delivery

• Sturdy welding construction made from normal steel S235JR
• Protection against foreign objects via one spring loaded roller
• Roller material C45, surfaces hardened to HRC 56-58
• Smooth roller surface
• Four-part mill casing, closed
• Material inlet and outlet adapted to upstream and downstream process
• Dust output minimised using dust slide with seal and suction

• Grinding gap can be manually adjusted using thread with scale (0.1 mm separation)
• Manual threaded clamping
• Motors 400 V, 50 Hz, 3p, IP55, suitable for frequency inverter operation
• Dust exhaust connection (2 x 80 mm diameter, volume flow 360 m3/h)
• Roller speed monitoring (sensors without evaluation)
• Wiring up to terminal block (on machine)

Options

• Material feed available as e.g. roller feeder, vibration chutes or bunkers

• Material outlets via screeners, vibration chutes

• Grinding cycle with return feed

• Profiled roller surface

• Rollers made from various steel types, Hardox coating, ceramic, etc.

• Lining e.g. made from stainless steel, wear‑resistant, non-stick, etc.

• Motors in special voltages

• Explosion-proof model (mechanical and electric)

• Protective gas flooding

• Roller cooling for removing heat from feeder material and grinding process

• Digital grinding gap adjustment with “formula management”

• Threaded clamping via hydraulics or circulating roller spindle

• Automated bearing lubrication

• Doctor blade for “cleaning” rollers

• Reversing feature

• Wiring up to control cabinet on customer side or complete controls

• Special paint

https://merz-aufbereitungstechnik.de/en/products/mahlen-kopie/

Top quality since 1919

Since 1919, the name Merz has been synonymous with reliable engineering that’s “Made in Germany”. The systems and machinery manufactured by merz Aufbereitungstechnik GmbH are used in most areas of bulk-goods processing, predominantly in the industries of raw materials, chemicals, pit and quarry, pharmaceuticals and recycling.

Our range of products spans from small lab mills to mills and crushers with throughput capacities of 150 tonnes per hour. The feed grain size can be up to 300 millimetres, while the target grain size is usually under 10 millimetres, and potentially as low as a tenths of a millimetre. We also offer the entire spectrum of conveyor technology, such as bucket conveyors, vibrating conveyors, roll feeders, dosers, screeners and classifying machines.

We also make rollers from ceramic and special metals as well as stainless-steel machines with explosion proofing, protective gas and roll cooling, depending on your individual requirements. All systems and machines can be custom-fitted to cope with a vast array of climate conditions and ensure consistent process reliability. Almost anything is possible – contact us for a consultation.

We plan and manufacture a wide range of products – from individual machines to complete, multi-level systems for processing bulk goods. Our strengths lie in the flexibility and expedition of a small company combined with an extensive know-how that has been cultivated over many generations. In recent years, we have strengthened our team with employees from industries that we operate within.

Consultation, construction and production and a large technical centre for testing can all be found at the same site. Carrying out these processes in close proximity leads to more credible results. The vast majority of our components and raw materials are sourced from regional suppliers. With a production depth of over 80% and long-lasting relationships with suppliers and employees, we are perfectly situated to deliver “Made in Germany” quality and guarantee our customers a lifelong supply of original merz replacement parts.

All systems and machines are assembled and tested in-house before delivery. This ensures rapid construction and efficient commissioning carried out on site and, if desired, by our service technicians.