ISL Technologies Pte Ltd

The standard fill station is operated by a pneumatic cylinder to lower and clamp the fill lid to the IBC or other process vessel inlet. The fill lid seals to an integrated cone valve when raised.  Closing off the inside of the station and the powder transfer equipment above. This provides a straightforward and worry-free operation during the filling process in our IBCs.

It has an integral vent pipe to exhaust the displaced air in the IBC or process vessel as the powder is loaded. It provides a degree of containment with the inside of the station and the IBC or process vessel being exposed to the outer environment only during the engagement or the disengagement of the fill lid which remains tightly sealed to the inlet during the product transfer.

Thus providing a total dust containment-free process during the filling. This is crucial and facilitates applications for the chemical, pharmaceutical, and nutraceutical sectors. With the aid of floor locators and sensors, the Fill Head can only be lowered when the IBC is in position with the lid removed and the cone valve installed. For added assurance that the IBC is filled with the appropriate amount of goods, a floor scale is an optional addition.

• Cyclonic design of the fill head to ensure maximum dust containment
• Free passage for the products to flow
• Easy to clean/ Minimum downtime: Can be dismantled and assembled in matter of minutes
• Least number of components: Less spare parts requirements

The Discharge System is designed to discharge the products from the IBC with control of the discharge rate of the product flow. It is designed to safely and hygienically discharge materials such as powders and granules into processes such as mixing, packaging, screening, and conveying.

As the IBC is lowered, the IBC outlet engages into the Station “top liner” and the IBC Cone Valve locates onto the Station central “probe” thus creating an environmental seal between IBC and process. When the IBC is empty, it is lifted off the Station, as it lifts the IBC outlet remains sealed into the top liner until just after the valve re-seats in the IBC outlet. Thus, there is not even a momentary exposure to the product before, during, or after discharge.

Load cells can be mounted to the frame to check the weight of the product in the IBC or Loss-of-Weight Application. In addition, optional Frame Vibrators can be installed to create flow for difficult-to-flow powders and to ensure full discharge of powders.

After the IBC is removed the Station can be cleaned and dismantled in seconds for cleaning off place (COP) or, in place (CIP) by replacing the IBC with a “Station Wash Bin” having an integral spray ball. The Station incorporates a “rate & position transducer” which totally controls the valve aperture so as to maintain either any number of positions or continuous flow rate; making it an accurate batch and continuous gravimetric feeder as well as a fail-safe valve. In rate control mode, the system automatically accommodates for any change in product characteristics or even totally different products.

• The Lifting mechanism is not in the product flow
• Free passage for the products to flow
• Easy to clean/ Minimum downtime: Can be dismantled and assembled in matter of minutes
• Least number of components: Less spare parts requirements
• Programmable variable lift height enables the discharge station to be used in weighing / batching application

Stainless IBCs

IBCs are popular today because they have an indefinite life unless exposed to certain chemical erosions. Due to the properties of stainless steel, it is an ideal corrosion-resistant and stain-resistant material that will withstand long-term exposure to the environment.  Stainless Steel IBCs are designed and built to last for years. The IBC frame is fully equipped with stacking pads (for stacking IBCs), and its support structure can move fork trucks in both directions. Stainless steel IBCs can be either round or square, depending on the customer’s preference and the product’s characteristics.

• Patented cone valve design which promotes and controls product flow, as well as avoiding material segregation at the same time.
• Variety of Sizes: From 500L to 3,000L
• The IBC can be stackable which will save your expensive floor space
• Corrosion-resistant and Stain-resistant
• Designed and built to last for years
• Easy to clean/ Minimum downtime: Can be dismantled and assembled in matter of minutes
• Choice of Square or Round Bin with 60⁰ conical hopper