SUPERSINCRO MULTI SCALE TECNOLOGY
SIMOULTANEOUS AND SINCRONIZED DOSING WITH AUTOMATIC PLASTIC BAG CREATION
Full automation of powder weighing
Maximum productivity (> 60 recipes/hour in thermo-sealed bags)
Avoids weighing errors and ingredients waste
fast & accurate dispensing without contamination and pollution
Provides a clean working environment
Ensures dispensing repeatability
Ensure traceability over time
Ensure efficiency and production costs reduction
Provides production data, reports and statistics
SUPERSINCRO is a fully robotized weighing system for powders, granting accuracy, hygiene safety and consistent quality on the powder ingredients weighing for the food industry recipes.
SUPERSINCRO consists of a number of independent storage silos, each containing a different powder, placed in two rows over a modular structure, under which advance in sequence special metal containers fitted with automatically heat-formed bags, generated from tubular plastic film. Every module of the structure can host 10 standard silos (300 lt. capacity) that can be loaded by means of depression, by a vacuum pump or from the top of the silos, by gravity. As an option, for large use powders, one or more pneumatic transfer stations from big-bags into the silos can be installed. Each silo is fitted with an endless screw device, allowing precise and fast dispensing of the various ingredients. At each cycle the bag-suited containers, sat on moving trays, are stepper moved on a U route, below the silos which are positioned in two fronts: after every step, each Container is placed on the scale corresponding to the ingredient to be dispensed, until the end of the route and the completion of requested recipes.
An efficient suction and filtering system grants maximum safety and environmental hygiene. The operation of SUPERSINCRO is managed by Lawer dedicated Software.
The system is modular depending of the number on ingredients used and can be expanded and integrated with LAWER optional systems for assisted pre-weighed ingredients, for robotized management of boxes and pallets, etc.
Loading of powders into storage silos by vacuum pump or gravity.
Pneumatic transfer from big-bags to storage silos for large usage powders.
Automatic silo filter cleaning system.
Bar code cross-check system for the exact loading of each powder into the silos.
Standard stainless steel AISI 304 storage silos ,300 lt. capacity.
Mechanic and dry-air anti-clotting devices.
Suspended big-bag holding structures with automatic transfer device.
Bigger silos available on demand.
High accuracy dispensing endless screw, stainless steel AISI 304.
Simultaneous dispensing, each controlled by single motor.
Self-calibrating electronic scales.
Dispensing suction with dust exhaust filter system.
BAGS CREATION AND RELEASE
Generation of bags from tubular plastic film.
Printing of data tags
Bags are pneumatically pushed onto metal containers.
Tray-to-tray sequential stepper positioning of containers under each dispensing silos.
Bags extraction, vacuum sealing and automatic discharging.