We offer 3D Mixer in Fixed Drum design variant also. In this, the mixing drum is non Removable and is considered as Fixed. We make mixer in range from 20 Ltr to 1500 Ltr for Fixed Drum design. These mixers run on similar 3D rotation kinematic inversion principle.
As the name suggests, the mixing drum is fixed with machine and so the powder to be mixed is filled in mixer as conventional mixers. The powder can be filled manually or using Vacuum Transfer System (VTS) as per customer choice. Our mixer design is very unique for uniform mixing and complete unloading / discharging of mixed material. Our mixing shafts are not in same plane, but they are at vertical height difference. This allows them to get more discharge angle and ensures complete emptiness of mixing drum.
Our mixer has HMI/PLC panel with Variable Frequency Drive (VFD) as standard. You can vary speed infinitely within the speed range and set time, recipe also.
Most innovative feature of our mixer is, you can change the direction of rotation also. So, you can choose part of your mixing cycle with clockwise rotation and part in Anti clockwise rotation. Our mixer control panel helps to do this!
3D Mixing is an ideal concept for getting homogeneous powder mix in shortest possible time compared to the conventional blender. Irrespective of powder bulk density / shape or size difference; this mixer gives homogeneous results.
The best part of design is the mixing drum can be removable. So, the powder filled in sealed container is brought to the mixer and taken back after mixing. This avoids problem of cross contamination or cleaning when there is product change. The mixing drum can be Stainless steel, Glass, Aluminum, Poly Urethane, HDPE, Gun Metal etc.
Conventionally, homogeneous mix is produced from a double-cone or Y type geometry. These conventional blenders are typically rotating on one axis and so producing centrifugal force. This generates local particle heating, particle segregation and contributes to more time to reach homogeneity.
3D Shaker blenders are suitable for thorough blending of powdery material like dense powders, fragile solids, and abrasive materials etc. They are commonly used for making precise blends when trace components are present (<1%), or when ingredients are vastly dissimilar in size and density.
There is No rotating blade or agitator inside the mixer drum and so they are called zero shear force mixers. There is no particle shearing or breaking as there is no centrifugal force. This is not Rotation, its Inversion!