Color Service has designed and built an innovative and reliable system that guarantees 24/7 repeatability, traceability and accuracy of the dosing process for small chemicals for tire and rubber compounding.The functioning of the Color Service system is straightforward:
1.It forms automatically EVA bags from a tubular film roll, prints all information on the bag according to the recipe, barcodes and seals the bag horizontally avoiding a knot.
2.It weighs quickly, simultaneously and accurately all components (stocked in storage modules) into sealable EVA bags.
3.It discharges the sealed bags ready to be delivered to the mixer mezzanine or, alternatively, automatically to the mixers themselves.
4.All these operations and weight data are recorded by an intuitive, advanced management software. The customer obtains complete records and traceability of the dosing process for quality control, verification purposes and R&D. Our system can also interface with existing management systems for seamless reports, archives and functionality.
The benefits of the CS technology are significant. It allows consistent production and very precise recipe avoiding human error. The tolerances are extremely small, often beyond the existing requirements today. Consequently, the compounders/tire manufacturers are eligible for quality certifications and grading far beyond any existing system. The system creates a major manual labor saving and space reduction which results in an extremely fast ROI. One of the main characteristics is the contemporary dispensing of all products at the same time, enabling a production rate of 2 bags per minute.