Romaco Kilian GmbH

KTP 590X    cool - fast - clean... and versatile like no other

The KTP 590X is a single sided, versatile, high speed tableting machine. Optimised for fast change over between bi- and monolayer tablet mode and for high speed effervescent tablet production. The machine can be equipped with up to 3 sets of compression rollers for best performance, even for mono-layer application.

It is available in the following configurations:

• Mono- & bi-layer tablet production
• Bi-layer production
• Mono-layer production

Cool

• Effective cooling of the process area to below 30 °C – ideal for processing temperature sensitive formulations such as Ibuprofen
• Special compression rollers, bolts and bearings ensure lowest possible friction
• Efficient cooling of the torque drive and the V-ring seal (for the die table)

Fast

• Up to 510,000 tabs/h as mono machine
• Up to 510,000 tabs/h also as bi-layer machine
• Excellent performance with challenging high volume products such as Metformin and Amlodipin
• No conversion of compression stations required for changing the machine configuration
• Quick product and format changes: tablet chute and fill shoe can be swung out – no tedious readjustments
• Few product contact parts: minimal cleaning effort
• 2 full size fill shoes

Clean

• Optimal hygienic design
•  Hermetical separation between compaction and service area
•  Patented closed punch bellows to prevent tablet contamination

PartGuard – Intelligent storage system for controlled parts availability and replenishment

Permanent availability with minimised administration
 
Storage and replenishment system for:

•Wear parts
•Critical spare parts
•Documentation like operating manual
•Machine tools
•Smart glass
•Calibration tools
•Spare set of compression tools

Benefits:

•Easy, permanent (24/7), and controlled parts availability
•Access and consumption monitoring
•Automatic re-order or report to the purchase department
•Simple implementation
•Modular system
•No initial investment

STYL'ONE Evo Single-Stroke Multilayer Tablet Press

The Romaco Kilian STYL'ONE Evolution is the all-in-one single-, multi-layer, Tab-in-Tab R&D single stroke tablet press. The machine covers all applications from early research to scale-up to production speed.
The machine is available in three personal svety configurations:

•Standard
•Light containment
•High containment
 
Benefits of the STYL'ONE Evo

•Allows fully aoutomated test series
•Press analysis and optimal production achieved with very small product quantities
•Quick changeover to different tooling types
•High flexibility (suitable for all tablet types)
•Detailed powder analysis via intelligent PAT sofware ANALYS
•Easy repositioning - fits upright through a standard door
•Easy access to all product-contacted parts
 
Technical Highlights

•Replication of all types of rotary tablet presses with a compression force up to 80kN
•Fully instrumented for force and displacement measurements
•Target thickness / density mode
•Different fill shoe systems (option of manual feeding)
•Special fill shoe system allows compression of up to five layers with three different components (with hand feeding five)
•Exchangeable worktable

Romaco Kilian can offer you a turnkey retrofit of your machine‘s PLC and HMI in order to enhance the machine functionality and increase machine availability at the same time.

We invite you to upgrade your machine to the same automation level  and operational features that are available on our latest equipment. Romaco Kilian can offer you a
detailed upgrade package including:

• External state-of-the-art electrical cabinet
• Latest HMI integrated into a movable stand
• Updated documentation package
• Installed on-site or in our factory
• Supporting activities such as validation,
• training, ramp-up and remote services
• Full Romaco warranty for the entire work scope

Your benefits:
Secure parts and service availability, increased flexibility of your equipment, more operational features and remote assist for your tablet press

Romaco Innojet VENTILUS® Production Scale Series

The production scale systems in the Romaco Innojet VENTILUS® series are designed for batch sizes from 40 to 1,600 litres. The technology is utilised in the pharmaceutical, food and chemical industries.

Different LE (Light Edition) and Premium Versions Provide Application Flexibility

•VENTILUS® LE-D: for drying processes (optionally in combination with high-shear mixer)
•VENTILUS® LE-G: for granulation processes
•VENTILUS® LE-C: for granulation and coating processes
•VENTILUS® Premium: «all-in-one» system with slide-out nozzle support, allowing spray nozzle changes without interrupting the process
•Modular upgrade from a VENTILUS® LE-D dryer to a VENTILUS® LE-G granulator is a simple matter
•Larger batch volumes or modifications on request
 
 
Highlights

•WIP – washing in place: product-contacted parts inside the system are cleaned automatically
•Strictly hygienic design of the interior speeds up cleaning
•Special design of the ORBITER booster and the restriction to a single ROTOJET spray nozzle enable significantly shorter cleaning time after each batch
•Filters washed in place as part of pre-cleaning after the process
•Filters also available in a stainless steel CIP (cleaning in place) version
•Inner cores and seals of the complete process filter are cleaned during washing
•Small number of inflatable seals
 
GMP Granulation Line Concept

VENTILUS® systems can also be used as part of a multi-purpose wet granulation line in combination with a high-shear mixer. Owing to their application flexibility, they are ideal for contract manufacturing. The closed material transfer system has a built-in conical mill for wet and dry milling.

•Horizontal product flow with a compact design and small footprint in the cleanroom
•Discharge into different container sizes with a conical mill that is suitable for both wet and dry milling processes
•Ergonomic, integral cleaning of all complementary equipment
•Ex concept with interconnected process containers for fast and reliable transfer of intermediates