Simatek A/S

A pneumatic conveying system transports products such as grain, powder and other dry materials through a piping system.
By pressure transport system, Simatek provides a suitable filter flange-to-flange. The filter is working as a receiving filter. We recommend filter with a fan to avoid over-pressure in the filter.

By vacuum conveying system, Simatek provides a complete system comprising filter, pump, discharge system, piping and suitable ATEX components for explosive atomospheres.

Efficiency
* Buying both filters and key components from Simatek, places the responsibility of the functionality with us as supplier.
* The complete system meets various standards and directives, among others the Machinery and ATEX directives.

Flexibility
* Unlike conveyers and elevators, the small duct systems allow you to move high product quantities quickly and/or between different levels.

Savings
* Energy efficient conveying system with long lifetime on bags and low emission.

Features Vacuum conveying

• Differential pressure: up to 0,5 bar
• Moderate duct length
• One or more intake points
• Single discharge point
• Dust-free product intake

Pressure conveying

• Differential pressure: more than 0,5 bars
• Long duct length
• Single intake point
• Several discharge points

SimPact 4T-R pulse jet filter

A cost-efficient, robust solution that gives you the benefit of high productivity and savings

The SimPact 4T-R filter has a compact, cylindrical design and an efficient pulse-jet cleaning system. The filter housing and inlet zone are strategically placed in the various construction forms. This ensures a smooth flow of both coarse and fine particles into the filter.

What distinguishes the SimPact 4T-R from other similar products is its ability to combine the filter units with any of the six inlets. The different inlet types make it possible to select the right filter for the job, with the dust loads going from less than 5 g/m3 to almost unlimited dust content.

The filters are also equipped with dust explosion vents for explosive dust. All of this makes the Simpact 4T-R suitable for any kind of dust separation.

 The SimPact 4T-R comes with a standard filter control unit that is fitted with a mechanical pressure gauge. This indicates the pressure drop across bags during cleaning. The optional extended control unit has a differential pressure transducer that helps you adapt the cleaning frequency to the actual pressure drop. This keeps the pressure drop constantly low – leading to savings in both compressed air and energy.

Features:

• Capacity:  500 – 130.000 m3/h
• Filter size: 3,1 – 435,6 m2 filter surface
• Standard 5% vacuum
• Pressure shock resistance: Up to 2.0 bar
• Works on both dry and sticky products
• Bag removal: via both clean and dirty air sides
• Manufactured according to the ATEX directive
• Indoor installation with explosion vent following European standards EN14491 or VDI 3673

Efficiency

• The pulse-jet system automatically cleans the bags row-by-row even as the dust is being filtered. The advantage is that the filters continue to work for you while the bags are being cleaned.

Savings

• Being a low maintenance solution, the SimPact 4T-R needs minimum downtime. This means continuous plant operations for you.
• The filter control system helps maintain a low pressure drop – helping you save both compressed air and energy.

Flexibility

• You can separate almost any kind of dust ­– fine, abrasive or explosive.
• The flexibility in bag removal allows you to easily service the bags.

Single-bag cleaning technology for high capacity process air filtration giving you the benefit of long bag life and energy savings.
The SimPulse 3C represents the next generation of baghouse pulse-jet filters. It uses a unique and leading filter technology based on high pulse energy, high pulse volume and low pulse pressure. It has a modular compact design for high capacity filtration. Its cylindrical design makes it possible to base large systems on parallel cylindrical modules.

Options

• CIP (Cleaning in place). Gag CIP outside and inside
• Air Heating Unit for CIP purge Air incl. control
• Heating jacket or Insulation
• Air Heating Unit for Heating Jacket incl. control
• Fluid Bottom incl. control
• Fluid bottom heating unit
• Explosion venting panels
• Suppression system

Efficiency

• The high energy and low pressure combination gives gentle cleaning and longer bag-life.
• Minimum temperature gradients in the filter chamber mean a reduced risk of condensation and corrosion. This means a longer production time for your filter.
• Low A/C ratio giving low pressure drop over the bag filter.

Savings

• Up to 30% energy savings on exhaust fan compared to conventional pulse-jet filters.
• The mechanical, PLC-controlled pulse-jet system ensures controlled, reliable, and efficient cleaning of filter bags. 
• Up to 80% less energy consumption for bag cleaning compared to conventional pulse-jet filters
• No need for high-pressure compressor means the low energy consumption. You save on investment and energy costs.
• More production up-time.
• Replaces cyclones.

Flexibility
* Eliminates plugging of cyclones.
* The single-bag cleaning technology means long cleaning intervals.
* Eliminates risk for condensation.

Features

• Capacity: up to 270,000 m³/h per module
• Cleaning pressure: 0.6-1.2 bar
• On-line single-bag cleaning of filter bags
• PLC-controlled pulse-jet system
• Minimum temperature gradients in the filter chamber
• Up to five times higher pulse energy compared to conventional pulse-jet bag filters
• Hot cleaning air to filter hygroscopic powder
• Hygienic design compliance to EN1672-2 and EHEDG

A miniature bag filter suitable both as a stand-alone solution and as an extension to central aspiration plants.
The SimSpot miniature bag filter is a practical alternative to conventional central aspiration. Its simple, functional design allows it to be easily installed on conveyors and bucket elevators.

Savings

• The SimSpot filter with the built-in fan is in action only when the machine is working – giving you energy savings and your filter bags a long life. 
• The SimSpot filter is also available without a built-in fan. This means that you can connect it to a large central fan to save energy.
• Being a low-cost and low-maintenance solution, the SimSpot filter offers you savings in the form of a low-cost of ownership.

Flexibility
* The SimSpot filter is suitable both as stand-alone solution and as an extension to central aspiration plants. You choose the option best suited to your needs.
* New machines that need dust aspiration are equipped with separate SimSpot filters. This means that you don’t experience any interference with existing aspiration systems.

Safety
* In the event of a fire in a machine with a built-in SimSpot, the filter does not act as a connecting link to other machines. This gives your machines and plant an additional level of safety.

Features - ease of use

• Automatic pulse-jet cleaning
• Easy change of filter bags through a large inspection door
• Can be connected to a large central fan
• Simplified control of the aspiration system

Effective design

• Built-in fan to automatically adjust the quantity of aspiration air depending on the extent of the leak to regulate automatic cleaning
• Large suction intake with low admission speed to minimise turbulence and circulation of dust
• An electric control unit with adjustable pulse and pause time

An efficient aspiration system that handles bulk dust loads and creates a safe, clean working environment.
Simatek central vacuum cleaning system ensures a well dimensioned aspiration system that performs efficiently. It helps create a safe, clean working environment with optimal work conditions.
We provide different types of ducts – mild steel or stainless steel – that are assembled with easy-to-detach pipes.

Efficiency
* A clean working environment with reduced noise and vibration means that the employees can work efficiently and without distractions.Safety
* For plants operating with explosive dust, Simatek central vacuum cleaning system’s quick and efficient cleaning ensures a safe working environment.

Savings
* Dusty and unsafe work environments can make the staff ill.. With our central vacuum cleaning system a clean and safe working environment can be ensured and avoid losses due to a high number of sick day

Features - ease of use

• Easy to operate
• Quick and efficient cleaning
• Adaptable to different dust types

Effective design

• Sufficient suction capacity to handle bulk dust loads
• No circulation of air
• Low emissions

Standards

• TÜV approved following German standard VDI2263
• Applying with ATEX Directive
• High level of documentation