ystral gmbh maschinenbau + processtechnik

No. 1 in powder wetting

Induction of powder, wetting and dispersing – with the YSTRAL Conti-TDS

Dust- and loss-free powder container emptying, powder transporting and then wetting and dispersing down to a complete des-agglomeration are realised within a single machine – the YSTRAL Conti-TDS.

Powders are not only wetted but dispersed into a liquid under vacuum. The formation of agglomerates is avoided. Higher efficiency incorporation of the raw materials and a better quality of the products are the natural result.

The combination of processing steps in one machine results in an enormous potential for process rationalising.

The essential advantages:

• Production times are minimised
• Partial processing steps are completely eliminated
• Cost of production is reduced
• Clean process due to dust- and loss-free powder induction, even for difficult to wet, sticky or dusty powders
• Induction and dispersing of powders directly from silo (with intermediate buffer), Big Bag, hopper, sack, barrel, etc.
• No adhesion to the vessel or installed components
• Fast and reproducible adjustment of the products due to an immediate and complete incorporation of the raw materials
• No induction of false air – powder transportation under vacuum in the dense phase

The function of the YSTRAL Conti-TDS:

• The YSTRAL Conti-TDS is based on the principle of an YSTRAL Inline dispersing machine.
• A special rotor-stator-system builds up a high vacuum and inducts powders dust- and loss-free directly into the liquid.
• The inducted powder immediately becomes dispersed under high shear.

More information under: www.ystral.com/en/our-machines/conti-tds/

Flexibility is trump

Multi-functional by exchangeable shafts and tools

The advantage of the YSTRAL Multipurpose-Elements is given by the modular set-up: exchangeable shafts and exchangeable mixing and dispersing tools. Up to now this was known primarly in the laboratory sector.

With the YSTRAL Multipurpose this advantage is also applied for the production equipment. With only one machine a variety of products and volumes may be treated with the most suitable tool. For the highest demands in hygienic fields of application, all connections are sealed according to the GMP guidelines.

Numerous variants for drives and lifting frames complete the Multipurpose systems.

The essential advantages:

• Highest flexibility provides certainty in the investment – short set-up times and simple handling
• Batch sizes from 5 up to 2.000 l are covered by the X50, X100 and X200 series
• Different variants for drives and lifting frames
• The adapter X100/X50 offers the possibility to produce batches with a volume of 5 up to 1.000 l with the X100 system
• By a simple exchange of the shafts you can use it as a Jetstream Mixer, a Dispermix, a Disperser or as a powder induction and wetting system

More information under: www.ystral.com/en/our-machines/multipurpose-x50x100x200/

Modular components around your system

Besides mixing, dispersing and powder wetting machines, ystral also offers a variety of modular components to cover upstream and downstream processes. Powder and liquid handling, measuring and controlling techniques, automation, cleaning techniques, vessels and piping systems upon request complete the processing techniques. Integrated components that are tuned to the specific application guarantee the highest efficiency.

Powder handling:

With the YSTRAL Conti-TDS, you can induct powders and other solids directly into a liquid and disperse the same. To achieve a uniform and stable flow of the powder, we developed different components that may be individually adapted to your application.

Liquid handling:

Our processing systems are linked with the treatment of liquids. For this reason, we have accumulated respective know-how that is part of our process engineering: Vessels, piping systems, pumps, valves, heat exchangers are integrated as well as filter systems and cleaning and monitoring systems. In addition, liquid components may be inducted and emulsified in a similar way as powders.

Control techniques:

Recipe controlled and fully automatic processing systems or individually monitored control units. Weighing systems, controls for temperature and filling level sensors, CIP/SIP as well as visualization and documentation – you decide about the scope of supply. We adapt our program to the existing system and we take care for a trouble-free integration.

More information under: http://ystral.com/en/processing/