MYSAK

Advanced technological systems for chemical and food industry

Design-Construction-Realization-Installation-Starting-up-Maintenance

Application:

The belt drier is designed mainly for continuous drying of different products in food industry (especially fruit, vegetables, breakfast cereals).

Description:

There are significant advantages of belt drier that need to be mentioned such as automatic control and modular construction of the drier that enables assembling every system.

The drier consists of drying modules, initial and final module. The inlet of raw material is located at the top of initial module and is fed by means of belt conveyor. The outlet of ready-made product is at the bottom part of the final module. Each module is equipped with an air heater and a circulating ventilator. In order to intensify the drying process the reverse (in relation to the product) air motion is applied (in one module the air moves upward, in the next one it moves downward). In the structure of the drier there are applied narrow sub-sieve chambers that by forming closed channels force a perpendicular flow of hot air through a bed of products. The dried product is conveyed by means of movable sieve, single-sidedly covered with teflon, two-sidedly fixed by the chains. The chain rollers roll on the replaceable sideways placed on angle bars and screwed to housing.

The drier consists additionally of air intakes along with filter, heaters, exhaust ventilators, pressure system of sieve washing, installation of feeding and carrying away the condensate.

• quantity of evaporated water - 600-800 kh/h
• capacity depending on the type of product and air humidity
• steam consumption max - 2t/h
• number of bands - 1 item

Our production profile includes also other driers: fluidization driers, pneumatic driers, spray driers, pulsating fluidisation dryers, and others.

* There is a possibility of changing the drier construction as well as technological parameters according to client’s specific requirements.

Drier is only one product among many more. To see our full offer please visit our website.

Advanced technological systems for chemical and food industry
Design-Construction-Realization-Installation-Starting-up-Maintenance

A) LOADING

Application:
The main task of the big-bag loading station is to weigh an appropriate mixture which is subsequently loaded automatically into the big-bag.

Advantages:
The possibility of completion of the process at floor level. High accuracy of the weighed big-bag ingredients.

Description:
The big-bag is gravity-charged. When the hopper raises, its contents are discharged into the bag that is attached under the hopper. At the final stage of the upward hopper movement, the vibrating mechanism is switched on to accelerate the discharge of the product. Hazardous areas are protected by guard doors and woven mesh. The whole device is made of acid-resistant steel.

B) UNLOADING

Application:
The device is used for unloading sacks (big-bag type) filled with loose or grain material. It can be used in food, agricultural and chemical industry.

Advantages:
Dust-free unloading. Numerous options of dosage (funnel with spiral conveyor, dosage lock). Firm construction. Self-operating. Affordable prices.

Description:
The frame is made of metallurgical sections (usual quality steel or, if requested, stainless steel). At the top there is a cantilever beam with an electric winch and a carriage. The bag rests on the supporting plate. Depending on the design, the unit can be equipped with a dosage lock. The unit can also work with a spiral or screw conveyors.

Big-bag loading and unloading stations are only two products among many more. To see our full offer please visit our website.

Advanced technological systems for chemical and food industry
Design-Construction-Realization-Installation-Starting-up-Maintenance

We manufacture various mixing barrels that have wide range of applications, especially in the food industry.

Examples of application:

Coating/mixing barrel
The barrel is used in one of the manufacturing processes in the production of cereals. The unit works in a horizontal position. Its primary function is to coat and mix cereals (e.g. corn flakes).
The barrel has a durable construction, it is safe and non-vibratory. It is made of acidproof steel type 0H18N9. The rotary barrel tilts at different levels in relation to the horizontal axis. Coating takes place inside the barrel. Propelled by an electric motor via a mechanical transmission. All subassemblies are below the bottom level of the barrel. The barrel can be operated either automatically or manually. In the former case it is controlled by a local switch, in the latter – by a central computer.

A special solution with barrel application is pierogi and dumpling oiling station.

Pierogi and dumpling oiling station
The oiling machine serves the purpose of coating pierogi and dumplings with oil containing various additives, for instance, onion, bacon and others. The grains of solids in oil may not be greater than 10mm2.
The product gets inside the device through an inlet opening, then the drum, turning at a set angle, coats the pierogi or noodles with fat. Four strips placed on the inner surface of the drum cause the pierogi or noodles to be turned in such a way as to obtain the best coating of the product in oil. The capacity of the device is maintained by means of a knob for setting the required angle of the inclination of the device. The coated product is removed from the device through an outlet opening, and then it may be fed onto various types of conveyors and other devices of this type.

Advantages of our mixing barrels:

• closed and tight construction,
• hygienic operating
• low power consumption
• dust free mixing process
• good price

* The construction of a barrel is determined individually depending on the information about a product and parameters obtained from a client.

Barrel is only one product among many more. To see our full offer please visit our website.

Advanced technological systems for chemical and food industry
Design-Construction-Realization-Installation-Starting-up-Maintenance

Application:
The pneumatic transport serves to convey loose and grain material from one place to another. It can be used in a number of technological processes in building, chemical, and food industry from one or multiple supply points to one collective point.

Advantages:
Unlimited repositioning of the pipeline,
Guaranteed hygiene,
Dust-free transport.

Description:
We comprehensively design pneumatic systems for conveying materials. We also produce units for dust extraction from aspiration systems of various machines. Our offer involves suction and pressing installations. A pneumatic installation can be composed of the following elements:

• centrafigural fans or vacuum pumps (suction unit)
• locks responsible for maintaining the difference in transport pressure and environment
• pipelines with a whole range of elements (leg pipes, T-pipes, slide dumpers, dividers, reductions, cuts) made of galvanized iron, black sheet, or acid-resistant sheet
• the receive-stations are fitted with cyclones and filter-cyclones, Fuller pumps – feeders operate in the highest pressures existing in pneumatic transport (up to 5 bar)

Pneumatic transport is only one product among many more. To see our full offer please visit our website.

Advanced technological systems for chemical and food industry
Design-Construction-Realization-Installation-Starting-up-Maintenance

Application:
Silos are designed for storing the products of food industry, particularly for flour and sugar as well as other loose dry goods.

Description:
The silos are completely made of acid resistant steel as welded structure. The silo is placed on the foundation plate, fixed by means of bolts to a concrete foundation. From outside there is insulation of mineral wool fully covered with aluminium sheet. In our offer there are silos fully equipped with system of feeding and carrying away the product by means of pneumatic conveying. The silos are equipped with elements protecting against sudden increase or drop of pressure and against explosion.

• Dust collector (ventilator, bag filters)
• Vacuum relief valve
• Explosion-proof gates

In the conical part there are vibrating drills and active bottom enabling unloading of products. At the bottom part there is a chamber feeder (a gate proportioning the product for pneumatic conveying). The complete installation of loading and reloading the silo consists of:

• pipelines for pneumatic conveying, fittings, pneumatic distributors
• blower for pneumatic conveying
• weight container weighing the determined quantity of the product.

Technical data:
Silos V=80m3
Silos capacity ~ 50 tons
Weight container capacity ~ 2m3

* There is a possibility of manufacturing silos within the range of 50 – 100 tons of stored product.
Configuration and parameters are determined individually depending on the technological process and individual consultations with client.

Silo is only one product among many more. To see our full offer please visit our website.