The FrymaKoruma MaxxD vacuum processing unit is the ideal solution and the system of choice for the production of mayonnaise, sauces, dressings, ketchup, spreads and desserts. The MaxxD unites extraordinarily efficient homogenizing technology with very high reproducibility, short batch cycles and low costs of ownership – plus extremely simple operation.
With their extensive experience at the leading edge of vacuum processing, FrymaKoruma has developed a system that addresses all the fundamental requirements of the market: flexible process parameter settings, a rugged design for demanding production conditions and easy upgrading to reflect the latest processing trends and specifications.
The MaxxD impresses with a relatively small minimum batch size and, owing to its modular construction, can be adapted to each user's individual needs without any problems. The conical vessel bottom and proven geometry assure an optimal product flow. This ingenious combination of a vessel and an agitator offers the highest possible productivity, quality and yield. The fact that all surfaces are simple to clean is a further advantage.
The plant can be operated alone or embedded in a higher-level system. Thanks to a comprehensive range of options, the MaxxD can be used even more flexibly if necessary. Each available option is fully integrated in the system's user interface and meets all relevant safety standards.
The heart of the MaxxD is the homogenizer mounted underneath the vessel, which introduces shear energy into the product, drives the product flow and discharges the completed batch:
•Toothed rotor-stator system
•Easy to dismantle for maintenance or retooling
•No additional pump required to discharge the product or clean the system
The scraper agitator supports the top-down material flow produced by the recirculation line (macro-mixing). It also guarantees optimal thermal transfer and a uniform temperature distribution during heating and cooling. The integrated, controllable vacuum system creates conditions that are perfectly adjusted to each processing step and allows both liquid and powdery ingredients to be fed directly into the homogenizer. The entire system can be cleaned in an automatic cycle.
The MaxxD's intuitive user interface can incorporate recipe control to enable the machine to be set up quickly and easily. This PLC based package has preprogrammed settings (adapted to the application requirements) and permits flexible configuration.