We are world leading supplier for pastillation and cooling belt units for various products and applications. With 70 years of experience in this field we are proudly looking back at 9.000 tests in our records and more than 1.200 delivered units to satisfied clients all over the world.
We design turnkey units including reactors, holding tanks, pumps, filters, cooling belt, granulation and pastillation units, bagging units, truck loading units, all internal piping and wiring in all places all over the world.
Talk to us first when it comes to:
FROM MELT TO SOLID.
Our core business is to design pastillation units which continuously convert molten product, through means of a pastillator head, into uniform, dust-free granules. The pastillator head deposits the drops onto an endless steel belt which is cooled from underneath, with no product contact, achieving solidification.
We are the only company in the world offering several different pastillation systems, which were designed and patented by us over the last decades.
With our experience and know-how we can accommodate all products capable of being pastillated. That includes low viscous, amorphous melts and high viscous polymers. We deliver units for corrosive products, for melts with solid particles and for products with super-cooling effects.
Our goal is to offer our clients a high quality solution with the most up-to-date technology while sustaining our environment through high energy efficiency.
In addition to pastillation units, our company offers a wide range of cooling conveyors tailor-made to our clients’ requirements. This includes strip granulation units and flaking units as single belt or double belt coolers. On double belt coolers the product is cooled in between two belts minimizing the cooling length and time. The whole unit requires less space.
The cooling belt is considered the heart of a complete solidification unit. Based on our experience of more than 70 years in the design, manufacture, delivery and installation of such units we act as the general contractor for many of our clients. We provide turnkey units, consisting of melt reactors, holding tanks, pumps, filters, piping, granulation equipment including belt cooler, storage, bagging and palletizing units as well as the delivery of utility units such as steam, thermal oil or cooling water equipment.
For more than 20 years we have been delivering turnkey units for the manufacturing of solvent-free industrial adhesives, so called “hotmelts“ and “pressure sensitive adhesive melts“. For these products we developed melting reactors with specially shaped double helix mixing elements.
For pressure sensitive adhesive melts we successfully developed a new process for the packaging of these products into a film bag. With the new KAISER PBT Bag Filling Process it is now possible to continuously package these products into sealed bags. The film material has a low melting range and will be melted together with the adhesive.
We deliver special units, including belt reactors and fully automated units for the production of 5 kg - wax slabs.
We are able to provide the best service to our clients worldwide together with our local sales and service agents.
With a highly sophisticated and well equipped test center in Willich, Germany, we are continuously developing our systems to improve the existing processes and invent new systems based on our clients’ needs. The test center can be used by our clients for demonstration and scale-up purposes. Due to our product database of more than 9,000 tested products we are often able to design new units without additional, long-term testing.
KAISER Process and Belt Technology GmbH offers you products from these product groups:
Basic proccessing technologies for powder and bulk material (765)
- Other basic processing technologies for powder and bulk material (84)
- Mixing (279)
- Agglomerating, granulating, briquetting, compacting (143)
- Drying of powder and bulk solids (186)
- Plant engineering and processing components (634)
- Packaging and filling (252)
- Measurement, control, automation (379)
- Safety and environmental technologies (405)
- QC, QA and QM (129)
- Services (324)
SectorThe products and/or services can be used in the following branches of industry.
- Manufacture of chemical raw materials (402)
- Manufacture of dyes and pigments (360)
- Manufacture of other inorganic raw materials and chemicals (292)
- Manufacture of other organic raw materials and chemicals (286)
- Manufacture of fertilisers and nitrogen compounds (311)
- Manufacture of coating agents, inks and putties (233)
- Pharmaceutical (407)
- Food + Feed (429)
- Engineering and plant construction & components (566)
- Across all branches of industry (301)