26 - 28 September 2017 // Nuremberg, Germany

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Zoom product LOGO_Flow Properties of Powders and Bulk Solids and Silo Design for Flow

Flow Properties of Powders and Bulk Solids and Silo Design for Flow

LOGO_Flow Properties of Powders and Bulk Solids and Silo Design for Flow

Flow Properties of Powders and Bulk Solids and Silo Design for Flow

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With the term "good flowability" it usually is expressed that a powder or bulk solid is easily set to flow. Products are characterized as "non-flowing" if they build up stable arches or pipes when discharged from a silo (figure 1), or if they are caking at storage or transport. The reason for the latter is the compressive strength (unconfined yield strength) of a bulk solid.

Ring shear tester
Typical shear testers are the Ring Shear Testers RST-01.0, RST-01.pc [1,4 and RSTXS, which are used in many areas of industry and research. The bulk solid sample is contained in an annular shear cell and loaded from the top with a vertically acting force N (adjustment of the stress level) through the lid. At testing the shear cell rotates slowly in direction of arrow , while the cover is prevented from rotation by two tie rods. Thereby the bulk solid specimen is sheared. The forces (F1 +F2 ) acting in the tie rods are measured. From the results of a prescribed test procedure the flow properties of the bulk solid are calculated.

With the automatic Ring Shear Tester RST-01.pc the test procedure, including loading of the specimen and shearing, and also the evaluation are performed computer-controlled. For very small samples of fine powders as occuring e.g. in the pharmaceutical industry, the smaller Ring Shear Tester RST-XS is avaliable, which is also operated automatically.

Advantages of the Ring ShearTesters are:
  • Measurement of well defined flow properties, flowability, caking, bulk density .....
  • Different stress levels.
  • Simple operation.
  • Automatic testing & evaluation (RST-01.pc, RST-XS).

Thus a Ring Shear Tester is an advantageous alternative to so-called simple flowability testers, since it is easy to operate, whereby nevertheless clearly defined physical quantities are measured.

Flow of bulk solids in silos
When a silo is discharged, two different flow patterns can prevail: mass flow and funnel flow. At mass flow every particle within the silo begins to move when the outlet is opened. Mass flow is only possible, if the hopper walls are sufficiently steep and/or smooth. If the latter is not the case, funnel flow prevails. Thereby the material located in the so-called stagnant zones emerging near the silo wall remains stationary during discharge.

The most frequent problems emerging at the storage of bulk solids in silos are:
  • Arching.
  • Piping.
  • Irregular flow and flooding.
  • Broad residence time distribution: The bulk solid in the dead zones of a funnel flow silo remains in the silo for extremely long time periods.
  • Segregation due to particle size, density or shape, which leads to an unsteady product. Composition at the outlet in funnel flow silos.

In a funnel flow silo all problems listed above can appear, while at mass flow only the problem of arching must be considered. Also practical experience shows, that funnel flow is the primary cause for flow problems.

For the design of a mass flow silo the necessary steepness of the hopper walls for mass flow and the minimal outlet dimension of the outlet opening required to avoid arching have to be determined. For this the flow properties of the bulk solid are to be measured (shear tester). With sufficient experience in the application of these quantities one can design new silos as well as redesign silos which are not working properly.

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