Material handling systems include equipment for processing of raw materials and are designed for different operations: mixing, grinding, seeding, dosing, weighing, washing, drying... With our material handling solutions we help our customers increase their productivity. Our highly trained engineers are experts in these areas and can find the best solution for your production.
- Container mixer
The container mixer is designed for mixing the powder container contents. It is suitable for mixing powders, granules or pellet. At the customer's request we develop a mixer according to customer needs. Controller and control system for parameterization, monitoring, triggering and alarm management is in accordance with CFR Part 11.
- Twin lifting system
This system is purposed for preparation of different mixtures. It is designed for the integration of required equipment for grinding, milling, seeding, dosing, weighing… The equipment is designed universal and capable in one place with the same controller control system to perform all these operations. The raw material is loaded from the floor, lifted and moved from higher to lower level by gravity through the various stages and equipment. The processing equipment is easily exchangeable. Two lifts with synchronous operation and cleanable design (without platforms…) assure effective and easily cleanable material handling.
- Automatic filling line
AFL is intended for filling containers with different starting package. This process controls filling of storage containers. Storage containers are raw material containers that are filled with raw materials from different types bulk packages (big-bags, drums...).
- Automatic weighing line
AWL is intended for the manufacturing of dosage raw materials. AWL consists of filling storage containers, located on a lifted platform. Batch IBC is located on a mobile trolley under the IBC platform. This IBC is filled with raw materials from the filling storage containers according to the received data. Weighing procedure is fully automated.
- Lifts and manipulators
The lifting device is used for lifting, turning, dosing, weighting and positioning of various carriers of material over the targeted devices. Iskra PIO produces multiple executions of lifts:
- Pillar lifts for IBCs and drums (with automatic positioning, automatic valve opening, pneumatic hammer, IBC orientation detection, weighing scale, ATEX execution…)
- Hanged lifts for containers and drums
- Mobile lifts
Manipulators are devices that replace manual work. For these purposes we offer:
- Hopper, which is located on the weighing cells
- Weighing platform for containers and barrels
- Trolley for washing the funnel
- Equipment designed according to customer specification
- Washing and drying
Drying takes place in the chamber, where certain conditions are ensured (temperature, moisture, clean conditions, etc…)
Drying is performed with the help of dry hot air, which is blown into the chamber through the nozzles. AHU which is located on the technical floor, takes care of the adequate preparation of the air. The drying chamber and the AHU are interconnected with ducts. Filters (F9 and H14) in AHU and the drying chamber, ensure the appropriate level of cleanness within the drying place.
- Mills & Micronisers
Mills are used in pharmaceutical processes to increase surface area and improve formulation dissolution properties. Size reduction is one of the most common unit operations for active ingredients (API's), as well as bulk pharmaceuticals (BPI's) and others. Iskra PIO integrates mills according to customer’s requirements (mobile execution, with inertization, ATEX…).
A sieve is an essential part of every pharmaceutical production process, particularly as product quality and integrity are so important. Our equipment is available to meet your capacity and configuration needs. Iskra PIO integrates sieves according to customer’s requirements (mobile execution, with inertization, ATEX…).