26 - 28 September 2017 // Nuremberg, Germany

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Horizontal Mixers and Dryers

LOGO_Horizontal Mixers and Dryers

Horizontal Mixers and Dryers

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Batch Mixers

AVA’s HTC series batch mixers are optimally suited for variable processes and frequent product changes. These horizontal mixers induce mechanical turbulence or, alternatively, process aggregate mixtures. The task of the mixer is to deliver a homogeneous mixture featuring an extremely small variation coefficient within a batch time (loading/mixing/discharge) of between two and five minutes. Decades of experience and a wide range of equipment delivered in various installation sizes, materials, and styles, speak for themselves. We deliver AVA batch mixers tailored to your requirements.

  • Mixing times between 15 seconds and several minutes
  • Perfect mixing quality
  • Short discharge times and low-residue discharge
  • Optimal cleanability (in compliance with EHEDG standards on request)
  • Consistently reproducible product quality
  • Product filling level up to 80%
  • Gentle product preparation

Continuous Mixers

From powder mixers to heavy-duty mixers, AVA HTK series mixers for continuous operation are excellently suited to large throughput volumes in continuous processes. These horizontal mixers induce mechanical turbulence or alternatively process aggregate mixtures. Our robust technology allows for 24-hour continuous operation, 365 days a year. The raw materials are fed continuously via appropriate dosing units and nozzles, and the finished mixture is continuously discharged via suitably designed discharge elements. Thanks to special agitators, AVA continuous mixers achieve very high throughput rates and optimal backmixing despite compact installation sizes. If you need any more arguments, have a look at the large number machines we have shipped and the deep industry know-how we have gained over the years.Verweilzeiten zwischen 15 Sekunden und 30 Minuten

  • Retention times of between 15 seconds and 30 minutes
  • Special agitators for intense backmixing
  • Small space requirements
  • Retention time extension by means of AVA special agitators
  • Product filling level of up to 70%
  • Gentle product preparation
  • Excellent energy efficiency
  • Low maintenance expenditure

Horizontal Dryers

AVA HTC-T (batch dryers) and HTK-T series (continuous drying mixers) are horizontal contact drying mixers or convective drying mixers that are designed as shovel drying mixers and often used as reactors. The product fed into the machine comes into direct contact with the heated drying elements (drum, head ends and/or shaft, and shovels) and is continuously shifted by the rotating agitator. In the convective drying mixer variant, steam or hot air is fed into the mixer interior and the drying elements can also be heated. Half-pipe coils or double jackets are available for heating the drum. Thermal oil or steam are most commonly used as heating fluid, or an electric heater can be used for high-temperature applications. The constant circulation along the heated surfaces leads to uniform moisture expulsion and creates a uniform temperature and product humidity in the drying mixer product chamber. Vapors are removed via vapor filter systems specially constructed by AVA. The shape and angle of the shovels ensure optimal heat exchange between product and side wall. Separately driven choppers dissolve lumps, thus resulting in a fine-grained to powdered material consistency. Benefits include very short drying times, which can be further reduced by including a vacuum dryer in the design.

  • Can be used as drying mixers, reactors, or evaporators
  • Mixing in the turbulent range, by inducing mechanical turbulence, or in a moving aggregate
  • Heating media: steam, thermal oil, water, or electrical heating in high-temperature applications
  • Coolant: brine solution or water
  • Temperature transfer via double jacket, half pipe and shaft
  • Materials: carbon steels through to high-quality stainless steels such as Hastelloy
  • Drying temperatures: –20°C to + 800°C
  • Pressure in product and heat chamber: -1 bar to +40 bar
  • Design- and process-related short drying times
  • Consistent, uniform temperature and product moisture
  • Strip process drying

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