Prodima Mixers SA

The Filling system LW is the perfect solution if you want to stay flexible in your production.
One machine of simple design for packing various products.
Weighing range: 0,3 (or less) to 5 litres
All parts in contact with the product are removable without tools.
Filling of cans, boxes, bags, etc.

The filling system is equipped with a weighing pan. The product flows from the filling tank to the dosing channel (coarse and fine dosing). This dosing system, controlled by the scale, doses the pre-set weight into the weighing pan, from where it is then transferred to the recipient to be filled.

How does it work?
The operator initiates the dosing filling process according to the programmed parameters. The dosing element (vibrating channel) doses the product from the filling tank into the weighing pan. As soon as the programmed weight is reached, the dosage stops and a display on the control panel indicates the end of the dosing / weighing process.

The operator holds the recipient to be filled under the outlet. By pressing a button on the control panel or by activating a foot pedal the operator issues the order to empty the contents of the weighing pan into the container to be filled. 
The filled container has to be replaced by a new empty container

One single unit for powders, granules, mixtures
•    Low dust and noise
•    No filter cleaning
•    Space saving
•    No segregation
•    Energy saving
Output from approx. 20 kg to 5'000 kg/h and more.
Lengths up to 20 m and more.

Available with  
-    Discharging system for difficult products 
-    Bag Emptying hopper 
-    Dosing systems 
-    FIBC Stations
-    Mixers
-    Filling machines
-    Screening plants, etc.

The picture shows a combination of Prodima Mixer, flexible mechanical conveyor and filling machine

The Prodima mixer has proven its versatility and efficiency in virtually all industries where powders, grains, flakes, granules, etc. need to be mixed quickly and precisely. For example, blends for pasta production, spices of all kinds, tea, herbs, coffee, muesli, instant drinks, flour, instant soups and sauces, but also bath salts, vitamins, pigments, to name just a few products. It is also possible to moisten and add fats and to produce emulsions and marinades. 

The easy cleaning for quick product changes thanks to the quickly removable mixing screw, the high mixing quality and the short mixing times are among the important features of our mixing system. Added to this are low energy consumption, flexibility in use (batch from min. 10 % to max. 90 % of the mixing hopper content) and a mobile system. 
The Prodima mixer can be fed manually or automatically. Thanks to the possibility of adjusting the inclination of the mixing container, the filling and emptying positions can be optimally integrated into the production process. 

To further increase efficiency and user comfort, all Prodima mixers are available with a tilting frame (MP series). This allows the angle of inclination of the mixing container to be optimally adjusted to the mixing material. Thanks to this option, gentle or powerful mixing can be achieved. But the processes of feeding, emptying and cleaning are also even easier thanks to this tilting frame. For example, the mixing tank can be tilted almost 95° into the negative position for quick and convenient cleaning. Cleaning is dry or wet.

Prodima mixers are available in sizes from 15 to 2'500. While maintaining the special features that distinguish all our mixers, we offer several series, adapted to the specific requirements of our customers, the process and the products to be mixed. 

In order to give interested companies the opportunity to test the efficiency of our mixing system with their own products, on site, we carry out free mixing trials with one of our small mixers as part of demonstration trips. The advantage is that the entire process, from feeding, mixing and emptying to cleaning, is carried out.

The mixing tools of the Prodima mixer  namely the special shape of the mixing hopper, the mixing screw and the possibility to adjust the angle of inclination of the mixing hopper, stand for the highest mixing quality in the shortest time.

The Prodima mixer can mix a wide variety of products quickly and homogeneously.

All mixers can be equipped with different options such as high frequency shear heads, fluidisation nozzles, liquid injection system. 

The high-frequency shear heads are among the most important additional equipment. They are equipped with single or double row knife blades, blunt or sharpened. They rotate at a speed of approx. 3’000 /min. and allow, among other things, to refine lumps. They also ensure that fats or other liquids are quickly distributed in the powder mix and can further reduce mixing times. The knife blades can be removed so that sensitive products can also be mixed without any problems.

Prodima mixers are built in 3 series, all of which are characterised by the high mixing accuracy, the short mixing times and the high usable volume. The difference lies in the design, the flexibility in mixing the most diverse products, the operation and the hygiene.
- MJ Small mixer (up to 130 litres) - light duty version: 
- MJ-C Small mixer (up to 130 litres) - light duty version.
- MJ (from 440 up to 2’500 litres) - light duty version
- MP heavy duty version (15, 35, 130, 440 1’100 and 2’500 litres)

The mixing of products is part of the daily production process in many manufacturing companies and often goes hand in hand with the filling process. Finding an optimal system for all tasks is often difficult.

In order to give interested companies the opportunity to carry out tests with their products on site under real conditions, we offer free trials as part of demonstration trips. The tests are accompanied by one of our specialists to ensure technically optimal support.

Mixer models MP-50 (35 litres) and MP-150 (130 litres) are normally available for testing. For special requests, the model MP-500 (440 litres) can also be used. All mixers are equipped with numerous options in order to be able to test as many different products as possible.

Such on-site trials are of particular interest when it comes to increasing production, developing new products, replacing an existing mixing system or simply to get an overview of the almost unlimited possibilities in mixing and homogenizing dry-form products with the PRODIMA mixing system.

Mixing tests can be carried out with powders, granules, grains, flakes and leaves. Liquids (flavourings, oils, etc.) can also be sprayed on.

A demonstration always includes cleaning the machine at the end. This gives the customer the opportunity to clean the machine himself and find out which cleaning method is best suited to his production.