SIMOULTANEOUS AND SINCRONIZED DOSING WITH AUTOMATIC PLASTIC BAG CREATION
Full automation of powder weighing
Maximum productivity (> 60 recipes/hour in thermo-sealed bags)
Avoids weighing errors and ingredients waste
fast & accurate dispensing without contamination and pollution
Provides a clean working environment
Ensures dispensing repeatability
Ensure traceability over time
Ensure efficiency and production costs reduction
Provides production data, reports and statistics
SUPERSINCRO is a fully robotized weighing system for powders, granting accuracy, hygiene safety and consistent quality on the powder ingredients weighing for the food industry recipes.
SUPERSINCRO consists of a number of independent storage silos, each containing a different powder, placed in two rows over a modular structure, under which advance in sequence special metal containers fitted with automatically heat-formed bags, generated from tubular plastic film. Every module of the structure can host 10 standard silos (300 lt. capacity) that can be loaded by means of depression, by a vacuum pump or from the top of the silos, by gravity. As an option, for large use powders, one or more pneumatic transfer stations from big-bags into the silos can be installed. Each silo is fitted with an endless screw device, allowing precise and fast dispensing of the various ingredients. At each cycle the bag-suited containers, sat on moving trays, are stepper moved on a U route, below the silos which are positioned in two fronts: after every step, each Container is placed on the scale corresponding to the ingredient to be dispensed, until the end of the route and the completion of requested recipes.
An efficient suction and filtering system grants maximum safety and environmental hygiene. The operation of SUPERSINCRO is managed by Lawer dedicated Software.
The system is modular depending of the number on ingredients used and can be expanded and integrated with LAWER optional systems for assisted pre-weighed ingredients, for robotized management of boxes and pallets, etc.
Loading of powders into storage silos by vacuum pump or gravity.
Pneumatic transfer from big-bags to storage silos for large usage powders.
Automatic silo filter cleaning system.
Bar code cross-check system for the exact loading of each powder into the silos.
Standard stainless steel AISI 304 storage silos ,300 lt. capacity.
Mechanic and dry-air anti-clotting devices.
Suspended big-bag holding structures with automatic transfer device.
Bigger silos available on demand.
High accuracy dispensing endless screw, stainless steel AISI 304.
Simultaneous dispensing, each controlled by single motor.
Self-calibrating electronic scales.
Dispensing suction with dust exhaust filter system.
BAGS CREATION AND RELEASE
Generation of bags from tubular plastic film.
Printing of data tags
Bags are pneumatically pushed onto metal containers.
Tray-to-tray sequential stepper positioning of containers under each dispensing silos.
Bags extraction, vacuum sealing and automatic discharging.
Lawer is a well-established Italian Company. The concentration of the design department and production in the same plant provides control over the entire manufacturing chain.
The company operates in Biella area, the largest district in the national production of textile. The know-how gained in the textile sector since 1970 has provided the company with the right credentials to present itself also in other industrial fields.
Thanks of the long experience gained in robotized dispensing systems for textile, since 2001 Lawer has turned its interest also to other industrial areas:
Painting / coatings
Plastic / Rubber
Lawer today is a landmark for advanced dispensing systems and flexible to adapt the same to the different needs of each customer and holds a substantial number of international patents registered in many countries around the world.
Besides the Italian headquarters, where Lawer produces 100% of its systems, Lawer actually has 4 foreign commercial/assistance units:
TURKEY (Lawer Teknik Servis)
CHINA (Lawer Shanghai Dispensing Systems)
BRAZIL (Lawer do Brazil)
UNITED KINGDOM (Lawer UK).
Quality is also the ability to provide the best service and maintenance, efficient, worldwide available to be in every time close to its customers.
Extreme care is given to staff training. Only components of very high quality are selected for the installations, which are able to fully satisfy the requirements of current regulations.
RESEARCH AND DEVELOPMENT
The task of finding the most innovative technical solutions for the continuous improvement of systems, is essential given a qualified professional, and constantly updated, for this reason Lawer continues to lead in an increasingly competitive market
SAFETY Lawer meant to be a security for their customers. A partner to count over the years. Because Lawer follows the evolution in the production departments of the client companies, always providing the most advanced technological solutions and the top quality, whose components are selected from the best suppliers in the market. All this to ensure a total reliability of its systems and an excellent (a long term) availability of spare parts. Also, Lawer produces all the dispensing equipment taking extreme care for the environmental impact, which contribute decisively to the solution of problems of safety and hygiene in the workplace and reduce waste pollutants.
AFTER SALE ASSISTANCE
Flexibility, professionalism, capillarity of the international network with 45 highly qualified Agents.
Ability to analyse, identify, translate the client's needs in a personalized project. Short time in the projecting, manufacture and installation of the systems. A timeliness after-sales service, able to respond to every request and problem-solving, with qualified technicians, 4 Service Canters, a Web on-line remote assistance. Support services program designed to optimize the interventions and reduce costs. These are the elements that characterize the Lawer’ service and assistance, who wants to be in relation to their customers as not just as a simple supplier but a reliable and proactive partner in time.
Lawer is one of the first companies in Italy to have joined “Sustainable Technologies”, a project promoted by ACIMIT (Association of Italian Machinery Manufacturers). The associated companies to ACIMIT have to supply equipment and technologies that target to the centre of the manufacturer cycle the reduction of power, water and chemical materials for a more responsible production process and careful to consumption. The /energy/environmental performances are guaranteed by a ‘green plate’ fitted on the systems.
Lawer’s engagement throughout “Sustainable Technologies” do not stop here. The company is equipped with photovoltaic panels to self-produce and use renewable energy, and go on in the research of productive solutions addressed to environmental respect